Senior Automation Engineer

Summary:

Lead high-impact industrial automation initiatives and provide expert technical guidance across the company. This leadership role blends strategic oversight for large-scale engineering projects with hands-on development and implementation of advanced automation solutions.

This is a REMOTE work opportunity. No relocation will be required. The domestic travel requirement will be 25% - 40%.

Responsibilities:

Project Support – Collaborate with cross-functional teams to drive project development and execution. Key responsibilities include defining project scope and technical specifications, providing expert design input, and guiding projects through successful completion.

Capability Development – Identify and capture opportunities to leverage digital manufacturing technologies to create business value.

Manufacturing Operations Support – Implement operational technology (OT) systems, including standard PLC/SCADA platforms and motor controls, while ensuring the smooth adoption of modern technology solutions.

Data Systems Optimization – Drive the continuous development of architecture and tools for data collection, contextualization, and abstraction across manufacturing environments.

Industry 4.0 Leadership – Apply knowledge of modern methodologies (including IIoT, AI, and machine learning) in cross-functional teams to enable future smart factory and digital twin capabilities.

Control System Deployment – Assist teams in designing and deploying control systems for greenfield construction and brownfield expansion projects.

Network Architecture – Maintain and upgrade device-level network infrastructure, including Ethernet, DeviceNet, and ControlNet.

PLC Programming – Develop and maintain PLC logic using tools such as RSLogix 5000, RSLogix 500, and Connected Components Workbench.

SCADA Systems – Program SCADA platforms, with primary preference for Ignition, as well as Wonderware and CitectSCADA.

Troubleshooting Support – Diagnose and resolve complex electrical issues spanning field instrumentation, PLCs, motor controls, and medium-voltage distribution systems.

Equipment Lifecycle Management – Lead the specification, installation, configuration, testing, and troubleshooting of:

Analog instrumentation and sensors (e.g., 4–20 mA loops)

AC variable frequency drives (VFDs) and motor starters for 480V equipment

Industrial Ethernet devices and networking hardware

Requirements:

Bachelor’s degree (or equivalent experience) in engineering, technology, or a related technical field

10+ years of progressive automation experience within heavy industrial manufacturing or mining operations

Experience in mineral processing, bulk solids material handling, or conveyance systems is strongly preferred

Strong expertise in process control, data analytics, and operational optimization tools

Familiarity with advanced technologies such as machine learning and system simulation software

Proficiency in major PLC programming and configuration environments

Proficiency with leading SCADA applications

Working knowledge of relational databases (MSSQL, MySQL)

Solid understanding of industrial Ethernet network setups

Thorough understanding of relevant electrical codes and safety standards

Ability to read, interpret, and review electrical schematics and control diagrams

Experience working with virtualized software environments

Proven ability to collaborate effectively with and influence stakeholders across operations, from technicians to senior management

Willingness and ability to travel (25–40% domestic travel required)